Friction Stir Welding of CuZn40 Brass Alloy based on Optimal Response Surface Results: Numerical and Experimental Analyses

Authors

  • Afshin Emamikhah Department of Mechanical Engineering, Shahid Rajaee Teacher Training University, Tehran, Iran https://orcid.org/0000-0001-6976-0057
  • Amir Jamali Department of Materials and Metallurgical Engineering, Amirkabir University of Technology, Tehran, Iran
  • Afshin Kazerooni Department of Mechanical Engineering, Shahid Rajaee Teacher Training University, Tehran, Iran
  • Amir Mehdikhani Soleimanloo Department of Mechanical Engineering, Shahid Rajaee Teacher Training University, Tehran, Iran

DOI:

https://doi.org/10.22034/advjscieng21021003

Keywords:

Friction stir welding, CuZn40 brass alloy, Temperature contour, Response surface method, Finite element analysis

Abstract

CuZn40 brass alloy with 38-42% zinc content has different applications regarding its formability and machinability properties. In this study, friction stir welding (FSW) of CuZn40 brass alloy was performed by selecting the specified welding parameters according to the design of experiment (DOE) table. Regarding to the response surface method (RSM) with central composite design (CCD), an optimization was done according to the results of the specimen tensile test and the final function related to it was extracted. In order to achieve a predictive finite element model, an attempt was first made to consider all simulation cases regarding the experimental test. Then, by calibrating the model, while placing the optimal parameters in it, the temperature results were compared in practical mode and simulation. Finally, the relationship between welding parameters and ultimate tensile strength was investigated.

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Published

2021-03-30

How to Cite

Emamikhah, A., Jamali, A., Kazerooni, A., & Mehdikhani Soleimanloo, A. (2021). Friction Stir Welding of CuZn40 Brass Alloy based on Optimal Response Surface Results: Numerical and Experimental Analyses. Advanced Journal of Science and Engineering, 2(1), 3–17. https://doi.org/10.22034/advjscieng21021003

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Original Research Article